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Gearboxs swap
Posted: Mon Apr 12, 2021 9:56 pm
by Jakkels85
Hey guy's
I want to know bought a O2M box last year for my 1.9 TDI only to wait untill the one in die car dies but my trust bearing gave way and took the g box out wanted to fit the 02M box the g box mount differs any suggestions good or bad swap.
I need to replace the main shaft bearings on the old g box.
Gear ratios going to be big difference?
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Re: Gearboxs swap
Posted: Sun Apr 18, 2021 8:39 pm
by PapaJo
What is the gearbox codes on these two gearboxes?
If you can provide that, I can help with info on the gear ratios and speed or you can google the gearbox code to get the gear ratios for that code gearbox or get the info on this link found on the internet,
https://www.zelek.com/diagram_Charts/diagramlist.htm.
Was the previous (now broken 1.9 TDI) gearbox 5 speed (02J gearbox, with one of these codes DQY, EBJ, EGR, GQQ or JCR)? That will explain why the gearbox mount differs.
Re: Gearboxs swap
Posted: Mon Apr 19, 2021 9:58 am
by Jakkels85
PapaJo wrote:What is the gearbox codes on these two gearboxes?
If you can provide that, I can help with info on the gear ratios and speed or you can google the gearbox code to get the gear ratios for that code gearbox or get the info on this link found on the internet,
https://www.zelek.com/diagram_Charts/diagramlist.htm.
Was the previous (now broken 1.9 TDI) gearbox 5 speed (02J gearbox, with one of these codes DQY, EBJ, EGR, GQQ or JCR)? That will explain why the gearbox mount differs.
Thank you will send you the codes this afternoon is i have striped the old box wanted to see of i could do the bearings my self but going to need to press them off and on again.
Thanks for the feedback.
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Re: Gearboxs swap
Posted: Mon Apr 19, 2021 10:31 am
by PapaJo
Jakkels85 wrote: ↑Mon Apr 19, 2021 9:58 am
PapaJo wrote:What is the gearbox codes on these two gearboxes?
If you can provide that, I can help with info on the gear ratios and speed or you can google the gearbox code to get the gear ratios for that code gearbox or get the info on this link found on the internet,
https://www.zelek.com/diagram_Charts/diagramlist.htm.
Was the previous (now broken 1.9 TDI) gearbox 5 speed (02J gearbox, with one of these codes DQY, EBJ, EGR, GQQ or JCR)? That will explain why the gearbox mount differs.
Thank you will send you the codes this afternoon is i have striped the old box wanted to see of i could do the bearings my self but going to need to press them off and on again.
Thanks for the feedback.
Sent from my EML-L09 using Tapatalk
You need to clearance the bearing runout for the correct clearance or you will end up destroying the gearbox due to too tight bearing clearance.
Re: Gearboxs swap
Posted: Wed Apr 28, 2021 5:15 pm
by Jakkels85
02M301107D AZ91HP new
0A8 301107 EN-MCMgA19Zn1
Do you guys think i can switch the selector safts around? Have anyone tried it?
Sorry for the late reply guy as i had a hectic couple of days at work.

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Re: Gearboxs swap
Posted: Wed Apr 28, 2021 5:29 pm
by missioner
Not so sure on just swap the selectors and hit send.
Pics of both boxes side by side.
Re: Gearboxs swap
Posted: Sat May 01, 2021 5:12 pm
by Carel040
Go onto YouTube search for helder puto performance and check out how to strip gearbox
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