Turbo exhaust manifold

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GTI_man
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Turbo exhaust manifold

Post by GTI_man »

Hey all,
Does the golf 4 gti exhaust manifold fit onto a 2E block?(with a mk2 2l 16v head)?

What is the best exhaust manifold to use for a turbo ugrade on this particular engine?

and do you get aftermarket ones and where/how much?
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
brucet
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Post by brucet »

it will not fit because Golf 4 Gti is 20v.

You can get from Clive at topsport. He does 2 different type, a cast one and a proper branch type. They are between R1000 and about R2000.
Ex VW's:
Golf 6 2.0 Tdi
Jetta5 Tdi
Jetta4 1.8
Golf2 2.0 16V Turbo
Golf4 GTi
Golf3 Gti
Golf 2 GTi
Golf1 2 door 2.0 8v

...................................
GTI_man
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Registered for: 19 years 8 months
Location: JHB,Lonehill

Post by GTI_man »

brucet wrote:it will not fit because Golf 4 Gti is 20v.

You can get from Clive at topsport. He does 2 different type, a cast one and a proper branch type. They are between R1000 and about R2000.
Cool,a lil pricey though...Which manifold can i use off a car that comes standard with a turbo? maybe some tdi or sumthin?
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
Rabbit16v
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Location: Centurion (Gauteng)

Post by Rabbit16v »

GTI_man wrote: Which manifold can i use off a car that comes standard with a turbo? maybe some tdi or sumthin?
None - no - 16v is unique bolt patern - so the options is to buy one like bruce mentioned, or build one yourself.
BOOST - The ONLY replacement for displacement.
GTI_man
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Posts: 762
Registered for: 19 years 8 months
Location: JHB,Lonehill

Post by GTI_man »

Ok so if i had to buy a mani and use a small turbo for now,then change to a bigger one later,which mani would i buy?I heard u have to buy different manifolds for different turbo sizes etc...
Are those TD04H turbo's big enough for a 2l 16V?
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
Puben
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Car Make: VW Polo
Car Model: 6R GTI
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Location: Joburg

Post by Puben »

Cal...U goin turbo now?

I would go bigger than TD04 for 16v, but that's just me
GTI_man
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Location: JHB,Lonehill

Post by GTI_man »

Hey Puben,no not yet,just planning ahead! well i was thinking cos Quickie is selling a golf 4 turbo and mani for 1K so i was thinking of just plopping that on!but its a 20V head,so neva mind...
Apparently all the Garret parts have a rectangular flange so i was thinking(in the future wen iv saved a bit)about gettin a T25 and then ugrading to a GT28rs later...Are all the Garrett turbo's interchangeable,or would i have to change the ex mani if i wanted say a t3/t4? anyone?
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
Rabbit16v
VWCSA Member
Posts: 1664
Registered for: 22 years 11 months
Membership No: 63
Location: Centurion (Gauteng)

Post by Rabbit16v »

GTI_man wrote:Ok so if i had to buy a mani and use a small turbo for now,then change to a bigger one later,which mani would i buy?I heard u have to buy different manifolds for different turbo sizes etc...
Are those TD04H turbo's big enough for a 2l 16V?
Rather go for the T3 footprint - that way you can use a straight T3 to start off with and later go to a much bigger T3/T4 without changing manifolds ....
BOOST - The ONLY replacement for displacement.
Rabbit16v
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Posts: 1664
Registered for: 22 years 11 months
Membership No: 63
Location: Centurion (Gauteng)

Post by Rabbit16v »

GTI_man wrote: Apparently all the Garret parts have a rectangular flange so i was thinking(in the future wen iv saved a bit)about gettin a T25 and then ugrading to a GT28rs later...Are all the Garrett turbo's interchangeable,or would i have to change the ex mani if i wanted say a t3/t4? anyone?
T25 footprint differs from the T3 differs from the T4
That is wy I say start with a T3 and then later you can upgrade to T3/T4 as the T3/T4 still uses a T3 exhaust housing.
BOOST - The ONLY replacement for displacement.
GTI_man
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Posts: 762
Registered for: 19 years 8 months
Location: JHB,Lonehill

Post by GTI_man »

Ok cool,should i go with Garrett? how can i tell if its genuine cos apparently there are lotsa fakes out there...
il go T3 then the hybrid...Thanks for the advice :D
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
Rabbit16v
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Posts: 1664
Registered for: 22 years 11 months
Membership No: 63
Location: Centurion (Gauteng)

Post by Rabbit16v »

GTI_man wrote:Ok cool,should i go with Garrett? how can i tell if its genuine cos apparently there are lotsa fakes out there...
il go T3 then the hybrid...Thanks for the advice :D
Garret only sells the GT series and stoped the normal T3/T4 series.
Turbonetics is the same thing - and that you can get at a decent price from Turbo and Nos / Topsport - a new turbo from them carries a 1 year no questions asked garantee.
BOOST - The ONLY replacement for displacement.
GTI_man
Cadet
Posts: 762
Registered for: 19 years 8 months
Location: JHB,Lonehill

Post by GTI_man »

Ok i think what il do is this: Get a Garrett T25 2nd hand(like from the 200SX) and that manifold,then save up and swap it for a GT28rs turbo.(This is the advice Devan gave me)Seems logical,but is that GT28rs a big turbo?
He said its a ball bearing Garrett turbo...whats it equivelent to in size?a T28?is that not a lil small for a 2l 16V?
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
Rabbit16v
VWCSA Member
Posts: 1664
Registered for: 22 years 11 months
Membership No: 63
Location: Centurion (Gauteng)

Post by Rabbit16v »

GTI_man wrote:Ok i think what il do is this: Get a Garrett T25 2nd hand(like from the 200SX) and that manifold,then save up and swap it for a GT28rs turbo.(This is the advice Devan gave me)Seems logical,but is that GT28rs a big turbo?
He said its a ball bearing Garrett turbo...whats it equivelent to in size?a T28?is that not a lil small for a 2l 16V?
GT28 is a small turbo - wont do if you want big power - the GT28 would be a nice turbo if you had a uno turbo :roll:
BOOST - The ONLY replacement for displacement.
GTI_man
Cadet
Posts: 762
Registered for: 19 years 8 months
Location: JHB,Lonehill

Post by GTI_man »

Rabbit16v wrote:
GTI_man wrote:Ok i think what il do is this: Get a Garrett T25 2nd hand(like from the 200SX) and that manifold,then save up and swap it for a GT28rs turbo.(This is the advice Devan gave me)Seems logical,but is that GT28rs a big turbo?
He said its a ball bearing Garrett turbo...whats it equivelent to in size?a T28?is that not a lil small for a 2l 16V?
GT28 is a small turbo - wont do if you want big power - the GT28 would be a nice turbo if you had a uno turbo :roll:
:lol: Ok cool,il prob just save up for a T3/T4 and do it once...Thanks again!
Image
Current:
Mk4 GTI
---63mm ss exhaust and DP (decat)

EX's:
MK1 2door
---2.0 8V (2E)---736 kg's---102.6bhp atw's(K.A.R.)
94 chico 1300
89 1600 citi sport-slightly modded.

cj2@remgro.com
082 492 3139
Kman1
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Re: Turbo exhaust manifold

Post by Kman1 »

Hi there planning to turbo my 1.4i where can I get a manifold for it... And what turbo would be a good suggestion... Ko3 or....
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fmn716
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Re: Turbo exhaust manifold

Post by fmn716 »

Kman1 wrote: Thu Jul 17, 2025 6:49 pm Hi there planning to turbo my 1.4i where can I get a manifold for it... And what turbo would be a good suggestion... Ko3 or....
Look at a company called TPH Build. Adrian does some incredible work.
Daily - 2007 Polo Sportline TDI with GTB2260

ex's :rolover:
1984 Honda Prelude
1985 Honda Prelude - Parts Car
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1988 JDM Accord SI
1997 Civic B16 Vtec - the one that got away
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1988 Mercedes Benz 190E
1995 Mercedes Benz c230
2010 BMW 320i (E90)
1992 BMW 325i 4 Door (E36) Drift Car
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