My Jetta MK2 Build Loads of photos
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Please take a look at the rules for posting in the Technical section as all posts will be moderated accordingly...
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- aarchaic
- Cadet
- Posts: 582
- Registered for: 13 years 3 months
- Car Make: Vw
- Car Model: 1991 Jetta Clx Mk2
- Membership No: 1628
- Location: Pretoria
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My Jetta MK2 Build Loads of photos
OK guys i finally got around to sort my photos out to post my build here, for those who has not seen it in my other thread yet, i would suggest get a bit of coffee something to eat, this is going to be 1 long post!
So i actually just wanted to get a fender fixed and thats where things just went another direction.
I got a itch and wanted to scratch it. My radio started to pack up and got quotes. the very next day my they broke into my car and did me a favor by stealing my old Sony... Only part i hate is the fact they had to brake my whole left front window to gain access to it...
anyway 2 months later i went and bought all this...
Sony GTX-490u head unit
Sony 12" sub ( 1300W peak, 380W rms SVC)
Sony 6x9 ( 400 peak, 100 rms )
a SPL box
phillips 5" splits ( 210w peak, 40 rms )
a 1200w 4 channel Audio bank amp
a 2000w 2 channel audio bank amp
and a 4 gauge cable kit,
Then i started playing with ideas again and started my complete redo of my interior and went and bought me these...
6" sony spilts ( 260w peak, 60w rms )
I went and threw out the sides on the front door and traced the shape of the front and rear door panels for some newly custom made speaker pods and this.
I used 16mm MDF ( Supawood ) and cut the shapes out also made speaker pods angled up towards you.
After make the pods i covered everything in fabric i used fleeze cause it strecthes nicely to form an even shape.
I then wanted to level the rear shelf with the rear seat and also make a nice shape for the 6x9 to sit in also angled a bit towards me rather than just bouncing from the glass. with a VW badge in the middle.
I started to strip the rear out completely.
Made my frame.
Test fitted it
Leveled the top
and completed the rest of it as follows
After all that work this is the pods and the rear shelf covered and ready to be fiber glassed.
So the Fiberglass work started
this is after they cured
next step was to fill the uneven surface of the pods with bodyfiller
then the other bog mess started sanding down all the pod panels and shelf
Then while i waited for all this to dry and cure i got bored and decided to do a power upgrade in the car, going from the standard wiring to 0 gauge cable.
here you can see the difference in the thickness of the cables going from the thickest 0 gauge to the middle 4 gauge and then 12 gauge that my previous amp was running on
new terminals for the battery that 0 gauge can be connected to
Blue cable will be my negative
Red positive
And this is my 4 gauge going to the amps in the back of the boot.
Terminals connected notice the Volt meter
Old cable next to the cut off of the 0 gauge.
Everything Connected
Battery Upgrade 628 to a 647 battery
I started to cover the box and wanted this insert red
I sealed the box from the inside using wood glue and for extra measure fiberglassed the outside ( i had some left )
I made an amp mounting board that all my amps could be mounted to and also be hidden away once installed
this is how the sub and the amp connects
so i started to install all the extra's in the car
I covered all the pods and the shelf with vinyl
Here was my first try ontop and my second at the bottom
after all this i wanted to cover my door panels in Black vinyl also...
and this is the over all look of the car from the inside
So i actually just wanted to get a fender fixed and thats where things just went another direction.
I got a itch and wanted to scratch it. My radio started to pack up and got quotes. the very next day my they broke into my car and did me a favor by stealing my old Sony... Only part i hate is the fact they had to brake my whole left front window to gain access to it...
anyway 2 months later i went and bought all this...
Sony GTX-490u head unit
Sony 12" sub ( 1300W peak, 380W rms SVC)
Sony 6x9 ( 400 peak, 100 rms )
a SPL box
phillips 5" splits ( 210w peak, 40 rms )
a 1200w 4 channel Audio bank amp
a 2000w 2 channel audio bank amp
and a 4 gauge cable kit,
Then i started playing with ideas again and started my complete redo of my interior and went and bought me these...
6" sony spilts ( 260w peak, 60w rms )
I went and threw out the sides on the front door and traced the shape of the front and rear door panels for some newly custom made speaker pods and this.
I used 16mm MDF ( Supawood ) and cut the shapes out also made speaker pods angled up towards you.
After make the pods i covered everything in fabric i used fleeze cause it strecthes nicely to form an even shape.
I then wanted to level the rear shelf with the rear seat and also make a nice shape for the 6x9 to sit in also angled a bit towards me rather than just bouncing from the glass. with a VW badge in the middle.
I started to strip the rear out completely.
Made my frame.
Test fitted it
Leveled the top
and completed the rest of it as follows
After all that work this is the pods and the rear shelf covered and ready to be fiber glassed.
So the Fiberglass work started
this is after they cured
next step was to fill the uneven surface of the pods with bodyfiller
then the other bog mess started sanding down all the pod panels and shelf
Then while i waited for all this to dry and cure i got bored and decided to do a power upgrade in the car, going from the standard wiring to 0 gauge cable.
here you can see the difference in the thickness of the cables going from the thickest 0 gauge to the middle 4 gauge and then 12 gauge that my previous amp was running on
new terminals for the battery that 0 gauge can be connected to
Blue cable will be my negative
Red positive
And this is my 4 gauge going to the amps in the back of the boot.
Terminals connected notice the Volt meter
Old cable next to the cut off of the 0 gauge.
Everything Connected
Battery Upgrade 628 to a 647 battery
I started to cover the box and wanted this insert red
I sealed the box from the inside using wood glue and for extra measure fiberglassed the outside ( i had some left )
I made an amp mounting board that all my amps could be mounted to and also be hidden away once installed
this is how the sub and the amp connects
so i started to install all the extra's in the car
I covered all the pods and the shelf with vinyl
Here was my first try ontop and my second at the bottom
after all this i wanted to cover my door panels in Black vinyl also...
and this is the over all look of the car from the inside
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
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- Cadet
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Re: My Jetta MK2 Build Loads of photos
Very nice skills you have there. That must have taken a while to all get done.
Looks like you need the ADY just to be able to lug all that MDF around...
Looks like you need the ADY just to be able to lug all that MDF around...
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- aarchaic
- Cadet
- Posts: 582
- Registered for: 13 years 3 months
- Car Make: Vw
- Car Model: 1991 Jetta Clx Mk2
- Membership No: 1628
- Location: Pretoria
- Contact:
Re: My Jetta MK2 Build Loads of photos
OEM+ wrote:Very nice skills you have there. That must have taken a while to all get done.
Looks like you need the ADY just to be able to lug all that MDF around...
Thank you very much! it took me about 2 3 months from start to finish i've only worked on it at nights and weekends, since i'm living in a flat block i'm not allowed to use power tools on sundays so i could only do minimum then
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
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Re: My Jetta MK2 Build Loads of photos
May I ask how you covered your door panels so PERFECTLY! Hw did u manage to work the vinyl smooth around all them contours? I am wanting to recover mine myself but I'm too scared ill **** it up.did you use a heatgun to "shape" the vinyl? And is it just normal vinyl that you can get from any textile place?
Awesome build man!
Awesome build man!
- aarchaic
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- Car Model: 1991 Jetta Clx Mk2
- Membership No: 1628
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Re: My Jetta MK2 Build Loads of photos
young gun wrote:May I ask how you covered your door panels so PERFECTLY! Hw did u manage to work the vinyl smooth around all them contours? I am wanting to recover mine myself but I'm too scared ill f**k it up.did you use a heatgun to "shape" the vinyl? And is it just normal vinyl that you can get from any textile place?
Awesome build man!
Its not so perfect as i would have wanted it to be. this was my first time i did it myself with a bit of advice from a couple of guys and some make shift idea, i used Genkem clue after stripping the panels from the material and sanding it a bit down to clean it, and using a hair dryer i heated the vinyl ( the kind with no felt on the back ) and stretch it but a heat gun will give you much better results!
best is try and cover some odd shaped things just so you get the hang of it before actualy attempting the panels self.
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
- Crawler
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Re: My Jetta MK2 Build Loads of photos
very cool install, like all hidden away
did you take pics of all completed?
did you take pics of all completed?
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Re: My Jetta MK2 Build Loads of photos
Damn Dude you have some mad skill
Top Notch Job
Top Notch Job
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- Cadet
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Re: My Jetta MK2 Build Loads of photos
Thanks man I will try and source this type of vinyl and have some practice thanks dude!
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Re: My Jetta MK2 Build Loads of photos
This is the kind of DIY installs i like to see.
Well done man.
Well done man.
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You clearly have more balls than me.
- aarchaic
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- Posts: 582
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- Car Make: Vw
- Car Model: 1991 Jetta Clx Mk2
- Membership No: 1628
- Location: Pretoria
- Contact:
Re: My Jetta MK2 Build Loads of photos
I got mine from Metro here in pretoria it was something like R30 a meter and its 1.5 meters wide.young gun wrote:Thanks man I will try and source this type of vinyl and have some practice thanks dude!
I'll take some more photos later and post it but first need to clean it out again lol.crawler wrote:very cool install, like all hidden away
did you take pics of all completed?
Thanks alot! it was my first attempt at this and i must say i'm very very happy with it so far.SHAUN wrote:This is the kind of DIY installs i like to see.
Well done man.
I am working on something for the boot but its in planning now. and i'll only get started once i do my full size spare wheel.
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
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Re: My Jetta MK2 Build Loads of photos
great DIY and install dude
looks top notch
looks top notch
Shabbir Hoosen
'09 Twincharged Jetta TSi DSG Sport
Lamin-x l H&R l 18" Audi S-Line Wheels l LE Audi CF SC Badges
'09 Twincharged Jetta TSi DSG Sport
Lamin-x l H&R l 18" Audi S-Line Wheels l LE Audi CF SC Badges
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Re: My Jetta MK2 Build Loads of photos
awesome DIY job guy. Hope it sounds killer
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Re: My Jetta MK2 Build Loads of photos
Awesome stuff buddy.
Great build
Great build
To accomplish great things, we must dream as well as act.
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- Lord of the Sponge
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Re: My Jetta MK2 Build Loads of photos
... makes me wanna get the inside of my ride sorted... nice one bud!!!!
- aarchaic
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Re: My Jetta MK2 Build Loads of photos
Thanks alot! much apreciated!SHABSFS wrote:great DIY and install dude
looks top notch
Yeah i'm very impress with it! had a couple of hic ups but nothing too major got it sorted after a bit of investigation and help from Ryan.mdeva wrote:awesome DIY job guy. Hope it sounds killer
But it sounds great really love listening to it!
Thanks!mk1_slim wrote:Awesome stuff buddy.
Great build
Yeah its something completely different to do things yourself and in the end of the day to say its your work and not some other shops...lawrencea wrote:... makes me wanna get the inside of my ride sorted... nice one bud!!!!
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
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Re: My Jetta MK2 Build Loads of photos
mad skills dude!!!!!
- aarchaic
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Re: My Jetta MK2 Build Loads of photos
Thanks alot man, I like doing things like this and it keeps me busy.megesh wrote:mad skills dude!!!!!
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
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Re: My Jetta MK2 Build Loads of photos
That looks farking awesome! Well done bud. Mad skills.
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Re: My Jetta MK2 Build Loads of photos
YOH!!!!!(no V-Tec didnt kick in)
What a build buddy!!!! well done!!!! it looks awesome and your attention to detials is tops!!!
What a build buddy!!!! well done!!!! it looks awesome and your attention to detials is tops!!!
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Gone but never forgotten:
2013 EB M135i F20
2012 Mercedes Benz C250 CDi
2010 Titanium Silver BMW 320d Exclusive E90 LCi
2008 Stratosgrau Stratos Grey BMW 320i Individual E90
04' Moro Blue Audi A3 2.0 FSI
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- aarchaic
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- Posts: 582
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- Car Model: 1991 Jetta Clx Mk2
- Membership No: 1628
- Location: Pretoria
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Re: My Jetta MK2 Build Loads of photos
Thanks alot! i try and do things to the best i can and if i can do things self its a bonus!aZZ_kIkN_vELO wrote:YOH!!!!!(no V-Tec didnt kick in)
What a build buddy!!!! well done!!!! it looks awesome and your attention to detials is tops!!!
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
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Re: My Jetta MK2 Build Loads of photos
great skills!! really helps liven up the interior. Looks opt notch!
Ride thread: White Passat B8 2.0TSi
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Re: My Jetta MK2 Build Loads of photos
Well done buddy!! DIY ftw
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Re: My Jetta MK2 Build Loads of photos
I love this install bud, top class man!
- aarchaic
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Re: My Jetta MK2 Build Loads of photos
Thanks alot DrJDrJ wrote:nice
When i first started i played around alot with ideas but for some reason red and black just stuck and this is in the end became my main theme red/black and it made a huge difference from the brown/grey interior.Belix wrote:great skills!! really helps liven up the interior. Looks opt notch!
Where i can i'm DIY'ing theres so much more i would like to do but budget dont allow it all the time lol.SRT wrote:Well done buddy!! DIY ftw
Thanks alot guys for viewing!
Membership Number: 1628
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”
1991 Vw Jetta MK2 CLX ( ADY 2.0, 8v 282 cam , 96.7hp atw 144 Nm )
91 Vw Jetta Mk2 Build - ADY - Dyno Graph Pg 16
In Car Entertainment Build & Install Completed - Thread
Jeremy Clarkson : “I'll tell you what. We'll try it my way first... and then we'll finish!”