1.8 20v turbo motors

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Demon Tweaked
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1.8 20v turbo motors

Post by Demon Tweaked »

So tell me, is this a good motor for a citi? Maintenance? Part Availability? In modified form does it do well with more power than it currently makes?

Or would a 2L 16 turbo setup be a better option with regards to the same questions above?

It would be for a daily drive. power expectations 150kw +

Thanks :hi:
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Re: 1.8 20v turbo motors

Post by Jetta2 »

1.8 20V motors are strong and reliable. In stock form it will be very nice in a Citi :cool:
Same motor as the Mk4 and Polo GTI's.
Parts shouldn't be a problem and if looks after it will last you a long time.

And with some tweaks can make huge power.
How does over 600Hp sound?

http://www.youtube.com/watch?v=Zfviub5ToAQ

http://www.youtube.com/watch?v=3w6-zkM8h5o
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

Jetta2 wrote:1.8 20V motors are strong and reliable. In stock form it will be very nice in a Citi :cool:
Same motor as the Mk4 and Polo GTI's.
Parts shouldn't be a problem and if looks after it will last you a long time.

And with some tweaks can make huge power.
How does over 600Hp sound?

http://www.youtube.com/watch?v=Zfviub5ToAQ

http://www.youtube.com/watch?v=3w6-zkM8h5o
Awesome bro. I was reading up on some threads here about these motors and i always had "2.0" in my mind. I see that 1.8T will do the job as well. If i go this route i wouldn't want itto be in "stock" form so will it still be a good idea?
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Re: 1.8 20v turbo motors

Post by RoadHaWg »

300hp on stock internals pretty safely.. i really dig this motor.

for swapping into a citi i believe the older motor from the audi is thene you want. cant seem to remember, i think coz it has an external waterpump like the stock citi engine.
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

RoadHaWg wrote:300hp on stock internals pretty safely.. i really dig this motor.

for swapping into a citi i believe the older motor from the audi is thene you want. cant seem to remember, i think coz it has an external waterpump like the stock citi engine.
Awesome, guess its a done deal. I could have got that motor from my Cuz who wrote his S3 off but the insurance wouldn't let me buy/have it.
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Re: 1.8 20v turbo motors

Post by Dean20VT »

im loving mine , for both daily driver & race car, i have the stock 1.8T with bigger turbo & bigger injectors & i i make just over 300hp @ 1.3bar boost :driving:
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Re: 1.8 20v turbo motors

Post by 8v CTi »

I recently bought an Audi A3 1.8T & i am very impressed with this motor.

Im sure this motor in a citi would be a whole lot of fun. :wink:
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Re: 1.8 20v turbo motors

Post by HOOSEN »

howsit guys ,,,if i may add my 2c ,,,
i have a 20v turbo in my velociti road and race car as well..
using a AGU head on a 9A block ,,single coil + distributor...lol
makes 403bhp at 1.5 bar wheelspinning without the nos ,,quiet frankly i dont think i need the nos anymore ,,

u wont go wrong ,,,if its done right.
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Re: 1.8 20v turbo motors

Post by CRASH_IT »

RoadHaWg wrote:300hp on stock internals pretty safely.. i really dig this motor.

for swapping into a citi i believe the older motor from the audi is thene you want. cant seem to remember, i think coz it has an external waterpump like the stock citi engine.
yes that is correct it has a external water pump which allows you to use your citi engine mounts, The newer one eg from s3, a3, gti G4 ect have a internal pump and will need a new engine mount made up but isn't impossibe.

I will have to search through my notes to see which block code the external water pump motor is!

As long as it maintained and looked after it will look after you as in any motor.
your gearbox and flywheel fits straight to this motor, is prefered if you fit a full cable shift box tho.

Mine should be up and running by end of the year. :drool: :drool:




Sweet sweet.
HOOSEN wrote:howsit guys ,,,if i may add my 2c ,,,
i have a 20v turbo in my velociti road and race car as well..
using a AGU head on a 9A block ,,single coil + distributor...lol
makes 403bhp at 1.5 bar wheelspinning without the nos ,,quiet frankly i dont think i need the nos anymore ,,

u wont go wrong ,,,if its done right.
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

HOOSEN wrote:howsit guys ,,,if i may add my 2c ,,,
i have a 20v turbo in my velociti road and race car as well..
using a AGU head on a 9A block ,,single coil + distributor...lol
makes 403bhp at 1.5 bar wheelspinning without the nos ,,quiet frankly i dont think i need the nos anymore ,,

u wont go wrong ,,,if its done right.
Why did you go AGU Head on 9A block?
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

Dean20VT wrote:im loving mine , for both daily driver & race car, i have the stock 1.8T with bigger turbo & bigger injectors & i i make just over 300hp @ 1.3bar boost :driving:
I thought your car was a 2.0!!
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

what does a motor like this cost? :hi:
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Re: 1.8 20v turbo motors

Post by panic-mechanic »

The engine code for the external pump motor is APU surprisingly.
Last edited by panic-mechanic on Fri Feb 26, 2010 8:32 am, edited 1 time in total.
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Re: 1.8 20v turbo motors

Post by HOOSEN »

Demon Tweaked wrote:
HOOSEN wrote:howsit guys ,,,if i may add my 2c ,,,
i have a 20v turbo in my velociti road and race car as well..
using a AGU head on a 9A block ,,single coil + distributor...lol
makes 403bhp at 1.5 bar wheelspinning without the nos ,,quiet frankly i dont think i need the nos anymore ,,

u wont go wrong ,,,if its done right.
Why did you go AGU Head on 9A block?
I initially had the 20v head on my standard afx (velociti 1.6i) block...we did that coz most of the people we spoke to told us we couldnt ...hahaha
farkers who think they know it all !!!!!! (btw- 20v head + afx block + turbo + nos = 297kw) on manny's dyno..

when i replaced the 9a block in my bakkie with a long block, i decided to change the car and make it 2.0 lt since i had a spare block.
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

not a bad figure :lol: Thanks man :hi: what turbo are you using?
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Re: 1.8 20v turbo motors

Post by Stu »

my mac that is building up my polo did this mod before in a mk1 and it made 416Hp on the wheels on stock internals no problem but they run just over 300hp on the wheels for everyday drive :crazy: :hi:
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

Stu wrote:my mac that is building up my polo did this mod before in a mk1 and it made 416Hp on the wheels on stock internals no problem but they run just over 300hp on the wheels for everyday drive :crazy: :hi:
Insane :crazy:

I would be happy with 150Kw + everyday. When i grow up i can start making more power :wink:
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Re: 1.8 20v turbo motors

Post by HOOSEN »

Demon Tweaked wrote:not a bad figure :lol: Thanks man :hi: what turbo are you using?

its been changed so many times ,,i dont even know what to call it anymore..lol
.63 exh housing + .50 compr. housing wid a 84mm wheel.
works pretty well ,imho.
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Re: 1.8 20v turbo motors

Post by dazza »

Demon Tweaked wrote:what does a motor like this cost? :hi:
Last I saw one , was around 18K if I am not mistaken.
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Re: 1.8 20v turbo motors

Post by grant8v »

RoadHaWg wrote:300hp on stock internals pretty safely.. i really dig this motor.

for swapping into a citi i believe the older motor from the audi is thene you want. cant seem to remember, i think coz it has an external waterpump like the stock citi engine.
RoadHawg just a quick question? I'm also doing some research on a 1.8T 20v conversion for my mk3 GTi and I just wanted to know in your opinion which engine (Golf4/Audi) will suit the mk3? I have been following the thread of Bob with his mk3 Jetta. Will it be better to fit the golf 4 gearbox too or put something together like Bob did? ABF box + vr6 flywheel etc etc?

Ideally I would like to have my A/C to remain too...Any ideas?
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

dazza wrote:
Demon Tweaked wrote:what does a motor like this cost? :hi:
Last I saw one , was around 18K if I am not mistaken.
I suppose its money well i spent..i hope :hi:
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Re: 1.8 20v turbo motors

Post by panic-mechanic »

The motor as it comes out of the Passat /audi (APU) code has a number of issues to fit.
1) the exhaust manifold will place the turbo right on the rear engine mounting. (so you have to dumpt hte turbo and manifold and get the mk4 golf bits)
2) The intake manifold is different and unless you do some serious contortions with your plumbing it is an issue for space.
3) you cannot use the aircon/ps/belt setup as it comes on that engine and then you have to fit the mk3 bits back. Thta becomes a whole mission of it's own with trying to make drive belts work becuase the main pulley is mis aligned.
4) the oil extension housing is wrong and it tilts the filter towards the rear of the engine - on the mk3 that ends up smack on top of the front engine mounting. The oil extention housing from the mk3 fits but then you have to get a fitting to reconnect the oil supply line to the turbo as the stuff off that motor does not work.

So in my opinion - the motor out of the golf4 will be better - the only thing I don't know is if it still has the same rear engine mounting pick-up holes in the block because they are not used in the mk4 anymore.
I can't help you with your gearbox questions. I don't go to the trouble of changing rodshift boxes out to hydraulic/cable boxes and the ensuing amount of work it entails. (fitting hydraulic cylinders, manufacturing mountings swopping gear mechanisms etc.etc.) In my opinion if I want a car with cable shift and hydraulic clutch I'll buy it.

PS - engines like that go for around R12k usually minus turbo.
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Re: 1.8 20v turbo motors

Post by RoadHaWg »

ya. dont ask me. ask panic hehe.

:hi:
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Re: 1.8 20v turbo motors

Post by Demon Tweaked »

panic-mechanic wrote:The motor as it comes out of the Passat /audi (APU) code has a number of issues to fit.
1) the exhaust manifold will place the turbo right on the rear engine mounting. (so you have to dumpt hte turbo and manifold and get the mk4 golf bits)
2) The intake manifold is different and unless you do some serious contortions with your plumbing it is an issue for space.
3) you cannot use the aircon/ps/belt setup as it comes on that engine and then you have to fit the mk3 bits back. Thta becomes a whole mission of it's own with trying to make drive belts work becuase the main pulley is mis aligned.
4) the oil extension housing is wrong and it tilts the filter towards the rear of the engine - on the mk3 that ends up smack on top of the front engine mounting. The oil extention housing from the mk3 fits but then you have to get a fitting to reconnect the oil supply line to the turbo as the stuff off that motor does not work.

So in my opinion - the motor out of the golf4 will be better - the only thing I don't know is if it still has the same rear engine mounting pick-up holes in the block because they are not used in the mk4 anymore.
I can't help you with your gearbox questions. I don't go to the trouble of changing rodshift boxes out to hydraulic/cable boxes and the ensuing amount of work it entails. (fitting hydraulic cylinders, manufacturing mountings swopping gear mechanisms etc.etc.) In my opinion if I want a car with cable shift and hydraulic clutch I'll buy it.

PS - engines like that go for around R12k usually minus turbo.
your opinion about dropping this in a citi? Why is it people tell me i have to have a cable shift box? I currently have a FFZ box
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Re: 1.8 20v turbo motors

Post by panic-mechanic »

In a citi the APU engine is easier because it doesn't have the in-block waterpump and still has the nounting point for the right side engine mount. It's easier from that point of view because you don't have to manufacture a mounting that comes around the motor - you just bolt the normal citi engine munting to the block. Yes you lose the cover but it's not a problem - you could probably hack it to pieces and re-use it. I think I had to drop the idler tensioner pulley and the hydrualic tensioner and use a normal 16v Tensioner and belt on the caddy becuase they interfered with the mounting. It's not a problem though.
Then you could probably use the manifold and turbo as it is in the passat if it comes with it. I used golf 4 manifold and turbo
You will most definately have to change the intake manifold to the golf type as it will foul on the radiator on the mk1.

There is no MUST use the cable gearbox. I ran 250kw on the wheels on my mk2 using a normal 020 gearbox and I only ever stripped 5th gear once - also due to stupidity playing with a guy on the highway going out of boost and then putting foot and back into boost at 220km/h - repeat 5 times and it took the teeth off the gear. You can make up clutches to hold huge HP and if you have bolts in the diff the box will stay together if you don't drive like a ****. Don't drop the clutch on every opportunity and feed the throttle instead of slamming your foot flat, choose the right gears when you drive so the engine can rev instead of dragging it into boost from nowhere so it spikes and the box will be fine. If you make less than 180 kw on the wheels you can even use a stock clutch.

I had one of these in my caddy for a couple of years in basically stock form - it used to make 153 hp and 235 nm on KAR's dyno. I towed my race car on a double axle trailer everywhere and I used a stock CTI clutch . It never gave me one day's worth of trouble and I never broke the box. That was probably one of the most pleasant little run arounds I have owned and if it wasn't that I'm very uncomfortable in a caddy I might have kept it. It could also haul ass a bit if you wanted to....
Gave me 12 km a litre in everyday driving form and 10 km/l when towing the race car around.
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