Hi Guys
I have a few questions around the Mk1 20V conversion.
I am installing an 02J gearbox along with the 20V engine
1) Inner CV's. Is there Inner CV's available that will fit the existing cups on the gearbox or will I need to source 100mm cups?
2) What master cylinder will work best for the hydraulic clutch?
I have also removed the brake booster setup. My current idea is to machine an adapter for my existing master cylinder and a push rod to suite, or is there a better idea of how to get it done?
Cheers,
02J Mk1 Conversion Questions
- Boost
- Lieutenant
- Posts: 1640
- Registered for: 10 years 4 months
- Car Make: VW
- Car Model: Caddy pickup
- Membership No: 1921
- Location: Australia
02J Mk1 Conversion Questions
Current: 2008 VW Caddy R-Line 20V BIG T
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
- PapaJo
- Brigadier
- Posts: 6984
- Registered for: 13 years 11 months
- Car Make: VW's
- Car Model: '16 7R, '86 Caddy AUM 20VT
- Membership No: missing
- Location: Meyerton or Offshore Guyana.
Re: 02J Mk1 Conversion Questions
Search the forum, seen a few doing the boister delete option and speak to Torker. Think he did this on his car too.
I stand to be corrected, but think the o2j inner cv’s fit on the mk1 side shafts, same splines pitch.
Master cylinder, I have no idea.
I stand to be corrected, but think the o2j inner cv’s fit on the mk1 side shafts, same splines pitch.
Master cylinder, I have no idea.
- Boost
- Lieutenant
- Posts: 1640
- Registered for: 10 years 4 months
- Car Make: VW
- Car Model: Caddy pickup
- Membership No: 1921
- Location: Australia
Re: 02J Mk1 Conversion Questions
Thanks
I have tried going through Torkers thread a while ago but thanks to our wonderful Photobucket bomb previous threads are a tad useless.
Current: 2008 VW Caddy R-Line 20V BIG T
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
- stig
- Cadet
- Posts: 654
- Registered for: 9 years 11 months
- Car Make: VW
- Car Model: Polo 1.9 TDi Highline 96KW
- Membership No: 2083
- Location: South Africa
Re: 02J Mk1 Conversion Questions
Use the photobucket chrome plugin to view the photos
Sent from my E6653 using Tapatalk
Sent from my E6653 using Tapatalk
The Ride:
'09 Polo 1.9 TDi 96KW HighLine
Mods: Straight-flow FMIC ,Stainless boost piping, RKmotion tuned, 17" Audi A5 Reps, Cobra coilovers, SMF cutch kit
H&M Dyno Night: 114KW 429NM
Dubrun 2016 Autotrix Durban: 131KW 458NM Wulfchip Stage 2
Blackout 2017 Precision Race Dyno: 120kw and 450NM RK-motion Stage 2
'09 Polo 1.9 TDi 96KW HighLine
Mods: Straight-flow FMIC ,Stainless boost piping, RKmotion tuned, 17" Audi A5 Reps, Cobra coilovers, SMF cutch kit
H&M Dyno Night: 114KW 429NM
Dubrun 2016 Autotrix Durban: 131KW 458NM Wulfchip Stage 2
Blackout 2017 Precision Race Dyno: 120kw and 450NM RK-motion Stage 2
- saxo
- Cadet
- Posts: 669
- Registered for: 17 years 3 months
- Car Make: VW
- Membership No: missing
- Location: All over
Re: 02J Mk1 Conversion Questions
Thanks for that 1 Stig, images are working now.
Boost You will have to get the 100mm cups and new gearbox mounts.
Will you be fitting the cable shift linkages or modified rod shift linkages?
Boost You will have to get the 100mm cups and new gearbox mounts.
Will you be fitting the cable shift linkages or modified rod shift linkages?
- Boost
- Lieutenant
- Posts: 1640
- Registered for: 10 years 4 months
- Car Make: VW
- Car Model: Caddy pickup
- Membership No: 1921
- Location: Australia
Re: 02J Mk1 Conversion Questions
Tried that bloody plugin. For some reason this laptop just refuses.
Gearbox mounts have been sorted and yes will be running cable shift
Gearbox mounts have been sorted and yes will be running cable shift
Current: 2008 VW Caddy R-Line 20V BIG T
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
- PapaJo
- Brigadier
- Posts: 6984
- Registered for: 13 years 11 months
- Car Make: VW's
- Car Model: '16 7R, '86 Caddy AUM 20VT
- Membership No: missing
- Location: Meyerton or Offshore Guyana.
Re: 02J Mk1 Conversion Questions
Plugin only works if you have Google chrome as your default browser.
- kmg4real
- Cadet
- Posts: 446
- Registered for: 16 years 8 months
- Car Make: Volkswagen; BMW
- Car Model: CITI 2.0 16VT; E36 323i
- Membership No: 1381
- Location: Pretoria
- Contact:
Re: 02J Mk1 Conversion Questions
Not sure about the brake booster question.Boost wrote: ↑Thu May 03, 2018 7:44 pm Hi Guys
I have a few questions around the Mk1 20V conversion.
I am installing an 02J gearbox along with the 20V engine
1) Inner CV's. Is there Inner CV's available that will fit the existing cups on the gearbox or will I need to source 100mm cups?
In my car I run 100mm inner cvs. The smaller ones kept breaking due to power. Straight fit on the drive shafts no mods needed.
2) What master cylinder will work best for the hydraulic clutch?
Golf 4 or Audi equivalent has served me well these past years. (Find the one that comes with the pedal bracket)
I have also removed the brake booster setup. My current idea is to machine an adapter for my existing master cylinder and a push rod to suite, or is there a better idea of how to get it done?
Cheers,
'02 CITI Golf 2l 16VT 243hp 306Nm @0.8 bar on M.R.D. Dyno - Thread url=http://www.vwclub.co.za/forum/viewtopic ... BlaqSmithe
'98 BMW 323i
Ex - '98 Polo Playa 1.6i
Ex - '11 BMW 320d
Ex - '08 BMW 320i Facelift
Ex - '07 Citroen C2 iPlay
Ex - '07 Golf V GTI
Ex - '04 Audi 1.9TDi 6 spd
Ex - '02 CITI Golf 1.4i
'98 BMW 323i
Ex - '98 Polo Playa 1.6i
Ex - '11 BMW 320d
Ex - '08 BMW 320i Facelift
Ex - '07 Citroen C2 iPlay
Ex - '07 Golf V GTI
Ex - '04 Audi 1.9TDi 6 spd
Ex - '02 CITI Golf 1.4i
FACT: "I use not only the brains I have, but all that I can Borrow." - Einstein
- Boost
- Lieutenant
- Posts: 1640
- Registered for: 10 years 4 months
- Car Make: VW
- Car Model: Caddy pickup
- Membership No: 1921
- Location: Australia
Re: 02J Mk1 Conversion Questions
Thanks for the info.
Current: 2008 VW Caddy R-Line 20V BIG T
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer
2009 CW 9n3 Polo Gti
2012 Holden Captiva 2.2d LX
Ex:
2011 Holden Cruze Equipe
2010 Great Wall V240 Ute
2017 Chev Captiva 2.2d LT daily
2000 Vw Citi 1.6i
2013 GW Audi A3 Sportback 1.8TFSI SE S-Tronic (POS)
2006 Volvo S40 T5
2004 Nissan 350Z Coupe
2000 VW Golf 4 GTI (247wKw @ 1.3bar)
2007 Fiat Grande Punto
1994 Fiat Uno Turbo
1994 Fiat Uno Pacer