My 16v build, continued

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PapaJo
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Re: My 16v build, continued

Post by PapaJo »

Good news.
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ob wan
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Re: My 16v build, continued

Post by ob wan »

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05 G5 Gti (ex)
97 LSvtec (ex)
05 Ford Ranger 4.0 V6
Mk1 velo 2.0 16v...Turbo
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Re: My 16v build, continued

Post by ob wan »

Image

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Image

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05 G5 Gti (ex)
97 LSvtec (ex)
05 Ford Ranger 4.0 V6
Mk1 velo 2.0 16v...Turbo
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Re: My 16v build, continued

Post by ob wan »

Image

Image

Image

Image

Image
05 G5 Gti (ex)
97 LSvtec (ex)
05 Ford Ranger 4.0 V6
Mk1 velo 2.0 16v...Turbo
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ob wan
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Re: My 16v build, continued

Post by ob wan »

apologies for all the pics but these are currently keeping me busy :-)
luv the polo's with the 20v's in....mmmmmh
05 G5 Gti (ex)
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05 Ford Ranger 4.0 V6
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Re: My 16v build, continued

Post by ob wan »

ola everybody!

I finally have a man-cave at Zwartkops raceway, with a brand new 2post lift! going to be building a loft with couches and a fridge for "lemon squash"...
hook me up for turbo manifolds, exhausts, downpipes and boostpipes.....
please admin allow this post :-)
05 G5 Gti (ex)
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Mk1 velo 2.0 16v...Turbo
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ob wan
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Re: My 16v build, continued

Post by ob wan »

i need to upload a video, can anyone point me in the right direction please
05 G5 Gti (ex)
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Mk1 velo 2.0 16v...Turbo
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PapaJo
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Re: My 16v build, continued

Post by PapaJo »

ob wan wrote: Sat Feb 16, 2019 3:35 pm i need to upload a video, can anyone point me in the right direction please
Upload the video to youtube or a video hosting site and copy the link into your post on forum.
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ob wan
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Re: My 16v build, continued

Post by ob wan »

new shoes....

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ob wan
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Re: My 16v build, continued

Post by ob wan »

have to do a bit of maintenance as the gasket between the turbo and manifold gave intoday on the big Z after lap 10 ... but she was as reliable as a hammer today!
will post some pics of the repairs tomorrow...
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Re: My 16v build, continued

Post by PapaJo »

ob wan wrote: Sun Apr 28, 2019 3:42 pm have to do a bit of maintenance as the gasket between the turbo and manifold gave intoday on the big Z after lap 10 ... but she was as reliable as a hammer today!
will post some pics of the repairs tomorrow...
Do you gave a bracket to head from turbo and bracket from downpipe to block and a flex joint installed?

The heat and stresses on turbo flange bolts from the turbo and down pipe causes movement on gasket and fails after some time.
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Re: My 16v build, continued

Post by ob wan »

PapaJo wrote: Sun Apr 28, 2019 5:11 pm
ob wan wrote: Sun Apr 28, 2019 3:42 pm have to do a bit of maintenance as the gasket between the turbo and manifold gave intoday on the big Z after lap 10 ... but she was as reliable as a hammer today!
will post some pics of the repairs tomorrow...
Do you gave a bracket to head from turbo and bracket from downpipe to block and a flex joint installed?

The heat and stresses on turbo flange bolts from the turbo and down pipe causes movement on gasket and fails after some time.
not yet, but i will be fabricating these tomorrow and post some pix, should've done it looong ago but my saying is: "ry hom tot hy breek dan weet jy wat's fout... :lol: "

have to add though, it took quite a beating on the track....
05 G5 Gti (ex)
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Mk1 velo 2.0 16v...Turbo
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ob wan
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Re: My 16v build, continued

Post by ob wan »

so i built this little bracket and it seems to be working well....

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05 G5 Gti (ex)
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Re: My 16v build, continued

Post by ob wan »

then i decided to build another 16v/20v/frankenstein intake manifold....muwhahahahahaha

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Re: My 16v build, continued

Post by ob wan »

still needs to be sandblasted and ported on the inside but i think it came out tops
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Re: My 16v build, continued

Post by ob wan »

came out tops.... pretty stoked

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missioner
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Re: My 16v build, continued

Post by missioner »

ob wan wrote:came out tops.... pretty stoked

Image
That's cool.

Nice work.
'87 Golf 1 Olde Skewl OEM+
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ob wan
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Re: My 16v build, continued

Post by ob wan »

missioner wrote: Tue May 28, 2019 5:11 am
ob wan wrote:came out tops.... pretty stoked

Image
That's cool.

Nice work.
thank you sir
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Re: My 16v build, continued

Post by ob wan »

i know i'm going to get some resistance on this, but i went ahead and did anyway because racecar...

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i welded the turbo onto the manifold coz i was sick of tightening the nuts, be it copper nuts, stainless nuts, nyloc nuts, deez nuts....

in the process i moved the ext waste gate to where it is now, it was and old exh housing that i had laying around so i still have my original housing
the screamer is also welded onto the waste gate coz my tap broke off in the threads so i punished it....
also built a new down pipe to give some much needed room for the screamer pipe...
must say it sounds amazing!
just need to bend the tubes (brake line bundi tube for the boost controller ) more aesthetically pleasing and tuck them away under the rain tray...
then move the fuel lines over to the other side of the shock tower

just to let youz know, if it doesn't melt the vacuum lines why would it bother the cambelt... but i intend to make a heatshield in the near future
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05 Ford Ranger 4.0 V6
Mk1 velo 2.0 16v...Turbo
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Re: My 16v build, continued

Post by ob wan »

oh and this happened aswell...

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Re: My 16v build, continued

Post by missioner »

ob wan wrote:oh and this happened aswell...

Image
Time for Rose joints and custom built lower arms
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Re: My 16v build, continued

Post by missioner »

Like thisImageImage
'87 Golf 1 Olde Skewl OEM+
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ob wan
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Re: My 16v build, continued

Post by ob wan »

i have that same pic, this will be my next mod
05 G5 Gti (ex)
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05 Ford Ranger 4.0 V6
Mk1 velo 2.0 16v...Turbo
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